Regarding parameters and facilities for testing furnace oil/ waste oil
Circular
No. 33 dated 4th June 2001
I am directed to invite your attention to Board�s
Circular No.106 dated 22.12.2000 issued from F.No.405/ 09/ 2000-Cus. inter alia
enclosing the minutes of meeting of experts organized by Ministry of Environment
to lay down certain guidelines for testing of fuel oil, LSWR & LSHS. From
the feedback received, from the field formations certain doubts were raised
regarding the testing parameters prescribed in the aforesaid Board�s Circular
and the matter was taken up with Ministry of Environment & Forests &
other expert agencies (IOC Ltd., IIP Dehradun etc.) for issue of further
clarification/ instructions. The doubts raised and parameters/ procedure for
testing fuel oils and off-specification products imported into the country were
discussed and critically further reviewed in a meeting held on 09-03-2001 in the
Ministry of Environment & Forests, which was attended by experts from
various reputed research laboratories.
After deliberations, stepwise
procedure to be followed to determine whether an imported consignment is to be
categorized as a fuel oil or off-specification product and further to classify
an off-specification products as (i) off-specification fuel oil (ii) waste/ used
oil fit for re-refining and (iii) hazardous wastes whose imports were
prohibited. A copy of the minutes of the meeting laying down these guidelines is
enclosed for your guidance and necessary further action. In continuation of the
earlier minutes essentially this is a further elaboration of the testing
procedures etc., mentioned in the first minutes communicated in December 2000.
Briefly, as you would observe, the
following broad stepwise procedure has been laid down.
The product imported should be
subject to certain minimum screening tests for acidity, ash contents, sediment
and water to consider whether any imported product is regular grade furnace oil
or fuel oil and these should be classified as off-specification furnace oil or
waste oil. The prescribed limits being as follows: -
1.
S.
No.
|
TEST
|
PRESCRIBED
LIMIT (MAX.)
|
1.
|
Acidity (inorganic)
|
Nil
|
2.
|
Ash Content
|
0.1%
|
3.
|
Sediment
|
0.25%
|
4.
|
Water
|
1%
|
2.
Products/ furnace oil which fail the screening test should be classified
as off specification furnace oil/ waste oil.
3.
Products/ furnace oil, which pass the above screening test, should be
subject to further testing for the remaining BIS specifications. The products
should be first tested for viscosity. Products/ furnace oil, which has a
viscosity greater than 370 centistokes at 50 degree centigrade, should be
classified as off specification furnace oil/ waste oil.
4.
Products/ furnace oil of viscosity below 370 centistokes should be
categorized into the following four grades of fuel oils : (1) Viscosity upto 80
centistokes (Grade LV), (2) Viscosity 80 to 125 centistokes (Grade MV 1), (3)
Viscosity 125 to 180 centistokes (Grade MV 2), and (4) Viscosity 180 to 370
centistokes (Grade HV).
5.
The above four grades could be tested for total sulphur per cent by
weight .
(1) Grade
LV viscosity up to 80 centistokes should confirm to a maximum of 3.5% sulphur by
weight.
(2) Grade
MV1 viscosity 80 to 125 centistokes and Grade MV2 from 125 to 180 centistokes
viscosity should confirm to a maximum total sulphur of 4% by weight.
(3) Grade
HV from 180 to 370 centistokes viscosity should confirm to a maximum total
sulphur of 4.5% by weight.
6.
Products/ furnace oil not to confirming to the respective sulphur
percentage by weight shall be considered as off specification furnace oil/ waste
oil.
7.
Products/ furnace oil confirming to the sulphur percentage for the grades
mentioned above should be further tested for flash point.
1.
Products/ furnace oil having less than 66 �C flash points should be
considered as off specification furnace oil/ waste oil.
2.
Products/ furnace oil having a minimum of 66 �C flash points should be
further tested for calorific value.
(i) Products/
furnace oil having calorific value less than 10,000 Kcal/ Kg should be
classified as off specification furnace oil/ waste oil.
(ii)
Products/ furnace oil, which has calorific value of at least 10,000 Kcal/
Kg, could be classified as furnace oil and its density could be reported as per
the BIS specification requirements.
8.
Off specification furnace oil/ waste oil needs to be further tested to
classify it into (1) off specification furnace oil, (2) waste/ used oil fit for
re-refining, and (3) hazardous waste.
9.
The off specification/ furnace oil/ waste oil to may be subject to an
organic halide test (AOX analyser). [As CRCL is in the process of acquiring the
AOX analysers, this test be got done through other authorized Govt./ Private
Laboratories for the time being].
(i)
Off specification furnace oil/ waste oil indicating absence of organic
halide should be further tested for heavy metals (may not be tested for PCBs).
Samples conforming to heavy metal concentrations listed in Appendix 1 for
re-refining could be re-refined and those not confirming should be classified as
hazardous waste.
(ii) Products/
furnace oil indicating presence of organic halide should be tested for PCBs.
(iii) Samples
testing negative for PCBs but showing presence of organic halides should be
tested for heavy metals. Samples confirming to heavy metal concentration listed
in Appendix 1 could be re-refined. Those not meeting the specifications laid
down for heavy metals should be classified as hazardous waste.
10. Samples
testing positive for organic halides and PCBs should be classified as hazardous
waste.
The above procedure may be
brought to the notice of all concerned for compliance. Board�s Circular No.106
dated 22.12.2000 stands modified to the above extent. Difficulties, if any, in
following above procedure may be brought to the notice of the Board.
Please acknowledge receipt.
APPENDIX
� 1
Used
Oil Specification for Re-refining
Constituents/ Property
|
:
|
Acceptable Limits (Max.)
|
Colour
|
:
|
8
|
Water
|
:
|
15%
|
Density
|
:
|
0.85 to 0.95%
|
Flash point COC
|
:
|
Min. 94 Degree Centigrade
|
Kinematic Viscosity c St at
|
|
|
100 degree centigrades grades
|
:
|
1.0 to 32
|
Dilutents
|
:
|
15% Vol.
|
Neutralization No.
|
:
|
3.5mg KOH/ g
|
Saponification value
|
:
|
18 mg KOH/ g
|
Total halogen
|
:
|
4000 ppm
|
PCBs
|
:
|
Absent
|
Lead
|
:
|
100 ppm
|
As
|
:
|
5 ppm
|
Cd+Cr+Ni
|
:
|
500 ppm
|
PAH
|
:
|
6%
|
|